UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 1 of 75 P-1 Line #33
Exhibit P-40, Budget Line Item Justification: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A: Procurement of Ammunition, Army / BA 02: Ammunition Production Base
Support / BSA 10: Production Base Support
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
ID Code (A=Service Ready, B=Not Service Ready): Program Elements for Code B Items: N/A Other Related Program Elements: N/A
Line Item MDAP/MAIS Code: N/A
Resource Summary
Prior
Years FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total FY 2022 FY 2023 FY 2024 FY 2025
To
Complete Total
Procurement Quantity (Units in Each) - - - - - - - - - - - -
Gross/Weapon System Cost ($ in Millions) 8,428.106 459.792 474.511 592.224 - 592.224 540.960 488.175 491.712 496.621 - 11,972.101
Less PY Advance Procurement ($ in Millions) - - - - - - - - - - - -
Net Procurement (P-1) ($ in Millions) 8,428.106 459.792 474.511 592.224 - 592.224 540.960 488.175 491.712 496.621 - 11,972.101
Plus CY Advance Procurement ($ in Millions) - - - - - - - - - - - -
Total Obligation Authority ($ in Millions) 8,428.106 459.792 474.511 592.224 - 592.224 540.960 488.175 491.712 496.621 - 11,972.101
(The following Resource Summary rows are for informational purposes only. The corresponding budget requests are documented elsewhere.)
Initial Spares ($ in Millions) - - - - - - - - - - - -
Flyaway Unit Cost ($ in Dollars) - - - - - - - - - - - -
Gross/Weapon System Unit Cost ($ in Dollars) - - - - - - - - - - - -
Description:
This budget line provides funding for modernization, construction and rehabilitation efforts at Government-Owned, Contractor-Operated Army Ammunition Plants (AAPs) and commercial facilities as well as
preservation of inactive production lines at the AAPs. The AAPs were constructed during World War II; the facilities have served and supported numerous theater operations, providing the warfighter with
expansive ammunition requirements. Due to their age, the facilities and infrastructure experience frequent failures, and the production lines operate with outdated technology processes and equipment. The
Industrial Facilities (IF) budget line consists of three separate programs, Provision of Industrial Facilities (PIF), Layaway of Industrial Facilities (LIF) and Maintenance of Inactive Facilities (MIF). Its mission
includes replacement of obsolete or worn production equipment, correction of deficiencies and upgrades to infrastructures. This line represents an enduring, exhaustive mission to modernize and equip the
Army's Ammunition Plants and provide decisive advantage of the warfighter's conventional ammunition, explosives and propellant requirements, without delay and at optimal cost. Project Director (PD) Joint
Services, under Joint Program Executive Office Armaments and Ammunition, manages the Industrial Facilities budget line.
The Provision of Industrial Facilities program (PIF), SSN EP1200, establishes, augments and improves ammunition production capabilities through strategic modernization efforts, expands production capacity,
maintains environmental compliance, and improves quality of work environment and safety at ammunition plants. It also addresses emergency modernization and associated construction to mitigate production
disruptions at various sites.
This budget line provides funding for preservation, storage and movement of real property facilities and equipment required for anticipated future requirements at active and inactive Army ammunition installations
including the Quad City Cartridge Case Facility (QCCCF) and Government-Owned, Government-Operated AAPs, also known as Layaway of Industrial Facilities (LIF) activities, SSN EP2000. Funding will
also support consolidation of layaway production equipment and redistribution of production equipment that cannot be stored on-site. Layaway efforts also include retaining critical operational and technical
knowledge of production equipment, such as engineering designs, process data and control manufacturing practices. Layaway program also includes safety-related decontamination, disposal and demolition of
production equipment and facilities, and environmental site assessments.
Procurement funds also support the Maintenance of Inactive Facilities (MIF), SSN EP1500, to include utilities, buildings, plant equipment, special tooling, and special test equipment being retained to support
future production requirements at GOCO and GOGO AAPs and QCCCF. Additional efforts include support of associated MIF costs such as grounds maintenance, fire protection, equipment security, and
administrative support.
569
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 2 of 75 P-1 Line #33
Exhibit P-40, Budget Line Item Justification: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A: Procurement of Ammunition, Army / BA 02: Ammunition Production Base
Support / BSA 10: Production Base Support
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
ID Code (A=Service Ready, B=Not Service Ready): Program Elements for Code B Items: N/A Other Related Program Elements: N/A
Line Item MDAP/MAIS Code: N/A
Project Schedule Prior Years FY 2019 FY 2020 FY 2021 Base FY 2021 OCO FY 2021 Total
Exhibit
Type Project
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
(Uncategorized) - 459.792 474.511 592.224 - 592.224
Holston Army Ammunition Plant - 215.443 197.000 290.400 - 290.400
P-25 5201000 - Plant Operations, Major Maintenance - - 13.500 - - -
P-25 5XX3214 - Treatment Technology Alternatives to Open Burning - 10.030 - 36.000 - 36.000
P-25 5203579 - Landfill Expansion - - 16.400 - - -
P-25 5193752 - Install Additional Media Filters, Industrial Wastewater Treatment Facility (IWWTF) - 0.435 - - - -
P-25 5193964 - A2B Modernization Improvements, Facilities and Maintenance - 7.034 - - - -
P-25 5XX5055 - Modernized Melt-Cast Facility, Construct - 1.020 15.000 - - -
P-25 5195096 - Ansol Treatment - 11.007 - - - -
P-25 5195097 - Combined Wash/Filter Facility, Construct - 78.546 - - - -
P-25 5205098 - RDX Wastewater Point Source Treatment - - 16.800 - - -
P-25 5195099 - Natural Gas Fired Stream Plant - 5.648 - - - -
P-25 5205100 - WAARP Facility Train II, Construct - - 65.000 - - -
P-25 5205101 - WAARP Tank Farms, B-3, Construct - - 30.000 - - -
P-25 5205102 - SNA Mod Improvements - - 8.800 - - -
P-25 5195104 - Activate Building G-3 for RDX/NQ Recrystallization Construction - 74.756 - - - -
P-25 5205106 - Ansol Filtration - - 20.000 - - -
P-25 5XX5110 - Area B Third Acid Train, Design/Construct - 16.801 - 70.000 - 70.000
P-25 5215116 - New Kettle Drying Facility - - - 40.000 - 40.000
P-25 5XX5151 - Nitration Facility, Design/Construct - 5.561 - 92.000 - 92.000
P-25 5205154 - Critical Spares - - 7.000 - - -
P-25 5XX5168 - ANSol Tank Farms, (B-5, B-11), Construct - 4.605 - 30.000 - 30.000
P-25 5XX5176 - Building N-8, Repair/Upgrades - - 4.500 16.900 - 16.900
P-25 5215177 - Barricade Modernization Upgrades - - - 3.500 - 3.500
P-25 5215178 - TATB Production Facility, Mod Upgrades - - - 2.000 - 2.000
Iowa Army Ammunition Plant - 21.528 42.361 142.760 - 142.760
P-25 5203410 - Replace Main Sewage - - 8.790 - - -
P-25 5193536 - Critical Bridge Repair - 0.225 - - - -
P-25 5193692 - Central Fire Alarm Reporting System, Phase 2 - 0.279 - - - -
P-25 5203745 - Roadway Mod Improvements (Roads A & C) - - 6.300 - - -
P-25 5193788 - Security Automation - 0.072 - - - -
P-25 5193794 - Rail System Upgrades - 8.777 - - - -
P-25 5XX5030 - IAAAP Footprint Reduction - Long Range Precision Artillery Production Facility - 11.219 - 135.600 - 135.600
P-25 5205033 - Distributed Gas Boiler Systems - - 9.500 - - -
570
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 3 of 75 P-1 Line #33
Exhibit P-40, Budget Line Item Justification: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A: Procurement of Ammunition, Army / BA 02: Ammunition Production Base
Support / BSA 10: Production Base Support
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
ID Code (A=Service Ready, B=Not Service Ready): Program Elements for Code B Items: N/A Other Related Program Elements: N/A
Line Item MDAP/MAIS Code: N/A
Project Schedule Prior Years FY 2019 FY 2020 FY 2021 Base FY 2021 OCO FY 2021 Total
Exhibit
Type Project
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
P-25 5205034 - Storage Yard Magazines Mod Upgrades - - 3.186 - - -
P-25 5XX5042 - Plant Wide Telecommunication Systems Upgrade - 0.248 4.000 - - -
P-25 5XX5119 - Centralized Solid Waste Processing - 0.265 4.075 - - -
P-25 5215121 - 40MM High Velocity Grenade Defuze & Refuze - - - 1.760 - 1.760
P-25 5205122 - Automate M112 Bagging Operations - - 1.710 - - -
P-25 5195123 - Power Factor Capacitors - 0.097 - - - -
P-25 5215125 - Design & Construct New Metrology Lab - - - 5.400 - 5.400
P-25 5195215 - HVAC Upgrades, Line 1 - 0.346 - - - -
P-25 5205304 - Improve 40mm Grenade & Spitback Pressing - - 4.800 - - -
Lake City Army Ammunition Plant - 40.841 40.000 78.140 - 78.140
P-25 5XX3356 - Small Caliber Modernization, Next Generation Squad Weapon Ammunition facility - 26.508 40.000 40.000 - 40.000
P-25 5193432 - Bldg 45 Fire Sprinkler Lines - 0.411 - - - -
P-25 5213459 - Primer Assembly Wing, Building 35, HVAC (Construct) - - - 1.100 - 1.100
P-25 5193619 - Covered Walkways in Explosives Area - 4.104 - - - -
P-25 5213652 - HVAC Modifications, Loading And Exhaust (Construct) - - - 22.340 - 22.340
P-25 5193718 - Conceptual Design, Building 15 Boiler Plant - 0.525 - - - -
P-25 5213792 - IWTP Lagoon Liners & Filter Press - - - 14.000 - 14.000
P-25 5193796 - Bldg 8 Indoor Firing Range, HVAC I&C (Design) - 1.681 - - - -
P-25 5193937 - Electrical Poles Mod Upgrades - 2.488 - - - -
P-25 5195007 - Bldgs 7, 12B, 93 Roof Replacement - 2.258 - - - -
P-25 5215025 - Utility Systems Protection - - - 0.700 - 0.700
P-25 5195138 - B50 Fire Pump Replacement - 2.866 - - - -
Radford Army Ammunition Plant - 149.121 55.154 - - -
P-25 5192736 - Construct New Nitrocellulose (NC) Facility - 2.184 - - - -
P-25 5193449 - Modernize Nitroglycerin (NG-2) Facility - 8.553 - - - -
P-25 5203559 - Upgrade Water System, Fire Protection - - 9.472 - - -
P-25 5203567 - Barricade Replacement, Ph 1 - - 9.400 - - -
P-25 5193613 - Upgrade Facility Change Houses - 5.014 - - - -
P-25 5203672 - Lightning Protection, Production Areas, Ph 3 - - 2.899 - - -
P-25 5193723 - Combined EWI-CWP Facility, Construction - 114.240 - - - -
P-25 5193741 - Water Intake Pump Upgrade (Building 407) - 17.789 - - - -
P-25 5203753 - Workplace Safety Upgrades, Ph 1 - - 18.990 - - -
P-25 5195088 - Structural Repairs - 1.341 - - - -
P-25 5205140 - NC Solvent Slurry Transfer Line - - 5.000 - - -
571
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 4 of 75 P-1 Line #33
Exhibit P-40, Budget Line Item Justification: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A: Procurement of Ammunition, Army / BA 02: Ammunition Production Base
Support / BSA 10: Production Base Support
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
ID Code (A=Service Ready, B=Not Service Ready): Program Elements for Code B Items: N/A Other Related Program Elements: N/A
Line Item MDAP/MAIS Code: N/A
Project Schedule Prior Years FY 2019 FY 2020 FY 2021 Base FY 2021 OCO FY 2021 Total
Exhibit
Type Project
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
Total Cost
($ M)
P-25 5205141 - Solventless/Rocket Area, Prod Operations - - 4.459 - - -
P-25 5205145 - Solvent Propellant Facility Sustainment, Ph 1 - - 4.934 - - -
Scranton Army Ammunition Plant - - 8.100 - - -
P-25 5205179 - 155MM XM Flexline Mod - - 8.100 - - -
Various Army Ammunition Plants - 11.619 113.911 65.624 - 65.624
P-25 5XX0000 - Planning & Design in Support of Provision of Industrial Facilities - 10.433 105.097 65.624 - 65.624
P-25 5XX5169 - Cyber Critical Infrastructure Risk Management (CIRM) Resiliency - 1.186 8.814 - - -
Yuma Proving Ground / Aberdeen Test Center - 1.458 - - - -
P-25 5195060 - Replace Test Instrumentation in Production Acceptance Testing (Ammunition) - 1.458 - - - -
Maintenance of Inactive Facilities - 1.780 6.461 5.195 - 5.195
P-25 5XX4073 - Maintenance of Inactive Facilities - 1.780 6.461 5.195 - 5.195
Layaway Of Industrial Facilities - 18.002 11.524 10.105 - 10.105
P-25 5XX8000 - Layaway Of Industrial Facilities - 18.002 11.524 10.105 - 10.105
Total Gross/Weapon System Cost - 459.792 474.511 592.224 - 592.224
*For the P-17 and P-25, the Project column displays a three-level indentation: Project Category (e.g., Environmental), followed by the Facility, followed by the Project Name. Exhibits with no Project Category are included under the
"Uncategorized" category. For the P-26, the Project column displays a two-level indentation: Project Type (e.g., Inactive Plants, Inactive Lines at Contractor Plants and Inactive Lines at Active Plants), followed by the Facility. Note also that
although all P-17, P-25 and P-26 projects are shown in the project schedule, not all projects will have a corresponding exhibit. A P-17 or P-25 exhibit is only included if data beyond the Project Number, Project Title and Cost are included
(for example: for the P-17, Description, Manufacturer, etc.; for the P-25, Narrative Explanation, Cost Elements, Principle Milestones, etc.). A P-26 exhibit is only included if data beyond Project Type and Total Cost are included (for example,
Description, Contractor, Maintenance/Recurring/Environmental/Other costs, etc.).
Justification:
FY 2021 procurement dollars in the amount of $592.224 million will support modernization projects to include modernization upgrades to the small caliber, Next Generation Squad Weapon ammunition
production facility at Lake City Army Ammunition Plant (AAP) and construction of a new long range precision artillery production facility at Iowa AAP. Funds also support modernization projects to expand the
annual production capacity of Research Development Explosive (RDX) at Holston AAP from approximately eight million pounds to fifteen million. Efforts include construction of the third Area B Acid Train and
construction of a nitration facility. Funds also support infrastructure upgrades at Holston, Iowa, Lake City, Radford, and Scranton AAPs, and work environment projects, improvements for personnel safety and
health, and efforts to maintain environmental compliance at the ammunition plants. Funds will provide engineering support of industrial facilities, pre-design efforts for future-year modernization projects.
FY 2021 funding also supports the protection and preservation of industrial facilities at active and inactive Army ammunition installations and equipment that is no longer required for current production but must
be retained for future production needs. Funds support the decontamination and demolition of excess production equipment and facilities buildings at Radford and Milan Army Ammunition Plant and Pine Bluff
Arsenal.
FY 2021 funding supports the care and maintenance of layaway equipment and facilities at active and inactive ammunition installations.
The P-25s are under review.
572
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 5 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Plant Operations, Major Maintenance Project Number: 5201000 Project Category:
End Item Supported Model: Research Develop Expl(RDX),High Melt Expl(HMX),Insensitive Mun Expl(IMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 13.500 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 13.500 - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: May 2020
Construction Complete: Apr 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $13.500 million support major maintenance repairs and upgrades at Holston Army Ammunition Plant (AAP). These repairs will
ensure continuity of explosives manufacturing at Holston AAP.
573
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 6 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Treatment Technology Alternatives to Open Burning Project Number:
5XX3214
Project Category:
End Item Supported Model: Research Develop Expl(RDX),High Melt Expl(HMX),Insensitive Mun Expl(IMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 36.000 - 36.000
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost 0.600 - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 9.430 - - - -
Total Project Cost 10.030 - 36.000 - 36.000
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Aug 2022
Initial/Final Project Award: Feb 2020 / May 2021
Construction Complete: May 2023
Equipment Installation Complete:
Prove Out Begins: May 2023
Prove Out Complete: Nov 2023
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $36.000 million supports construction of a thermal treatment, flashing furnace facility at Holston Army Ammunition
Plant (AAP). Contaminated materials including contaminated plastics, rubber and other materials are generated during the explosives manufacturing process. These
materials are currently open burned at the installation. Holston AAP is required to reduce or eliminate open burning of Material Potentially Presenting an Explosive
Hazard (MPPEH) in compliance with DoD Explosives Safety Board (DDESB) and Tennessee Department of Environment and Conservation (TDEC) requirements. This
effort supports the modernization initiative to expand annual production capacity of RDX at Holston AAP from eight million pounds to fifteen million pounds.
574
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 7 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Landfill Expansion Project Number: 5203579 Project Category:
End Item Supported Model: Research Develop Expl(RDX),High Melt Expl(HMX),Insensitive Mun Expl(IMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 16.400 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 16.400 - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Sep 2020
Construction Complete: Sep 2022
Equipment Installation Complete:
Prove Out Begins: Sep 2022
Prove Out Complete: Mar 2023
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $16.400 million supports this facilities and maintenance effort to expand existing Holston Army Ammunition Plant (AAP) landfill. The
existing Class II landfill will reach capacity in 2022. This effort will create more waste disposal capacity at Holston AAP and support future production operations. The
project will include an associated leachate management system. The design phase was initiated in 2017 and funded in FY 2017 and will complete October 2020.
575
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 8 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Install Additional Media Filters, Industrial Wastewater Treatment
Facility (IWWTF)
Project Number: 5193752 Project Category:
End Item Supported Model: Research Develop Expl(RDX),High Melt Expl(HMX),Insensitive Mun Expl(IMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 0.435 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 0.435 - - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jun 2019
Construction Complete: Jan 2020
Equipment Installation Complete:
Prove Out Begins: Jan 2020
Prove Out Complete: Mar 2020
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $0.435 million supports installation of additional media filter sets at Holston Army Ammunition Plant. The filters will enhance
removal of turbidity, microogranisms, and suspended solids from treated aqueous waste stream. These funds supported differing site conditions change request
which required replacement of four valves and twenty actuators. This will allow for uninterrupted manufacturing of Insensitive Munition Explosives (IMX), Research
Development Explosives (RDX), and High Melt Explosives (HMX) production, improve treatment of nitrates loading into the IWWTF, and comply with the National
Pollutant Discharge Elimination System permit.
576
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 9 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: A2B Modernization Improvements, Facilities and Maintenance Project Number: 5193964 Project Category:
End Item Supported Model: Research Development Explosives (RDX), High Melt Explosives (HMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 7.034 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 7.034 - - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Apr 2019
Construction Complete: Jun 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $7.034 million supports effort to modernize and improve the Acid Area Consolidation effort (A2B) at Holston Army Ammunition Plant
(AAP). The A2B initiative relocated acid production operations in Area A and consolidated them in Area B at Holston AAP. These funds support repair of the current A2B
acetyl refining process to ensure minimum production of 160,000 pounds per day of glacial acetic acid per column.
577
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 10 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Modernized Melt-Cast Facility, Construct Project Number:
5XX5055
Project Category:
End Item Supported Model: Insensitive Munitions (IM) Explosives, TNT, Research Development Explosives
(RDX)
Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 15.000 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 1.020 - - - -
Total Project Cost 1.020 15.000 - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Feb 2020
Initial/Final Project Award: Jul 2019 / Sep 2020
Construction Complete: Dec 2022
Equipment Installation Complete: Dec 2022
Prove Out Begins: Dec 2022
Prove Out Complete: Jul 2023
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $15.000 million supports construction of a melt-cast facility at Holston Army Ammunition Plant (AAP). Holston AAP is currently
implementing an Insensitive Munitions Explosives (IMX) modernization strategy to achieve an annual IMX capacity of eight million pounds. The expanded production
capacity will require additional, modernized casting capacity. The existing facility, Building M-3, cannot meet the future production requirements; additionally it lacks
precise temperature control and uniform agitation necessary to attain insensitive properties and consistent quality that IMX class of products require. Holston AAP is the
only qualified source of IMX melt-cast explosives in the National Technology and Industrial Base.
578
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 11 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Ansol Treatment Project Number: 5195096 Project Category:
End Item Supported Model: Research Development Explosives (RDX), High Melt Explosives (HMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost 0.990 - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 10.017 - - - -
Total Project Cost 11.007 - - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Dec 2022
Initial/Final Project Award: Mar 2020 / Sep 2020
Construction Complete:
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $11.007 million supports design of an Ammonium Nitrate Solution (ANSOL) treatment facility at Holston Army Ammunition Plant
(AAP). In the past, ANSOL has been transferred as a low-cost feed stock into the ammonium nitrate/fuel oil (ANFO) explosives industry (mining, quarry, civil usages).
Existing users of Ammonium Nitrate/Fuel Oil (AN/FO) are not utilizing this material at this time due to composition fluctuations and odor issues. Failure to treat ANSOL
will result shutdown of explosives production operations at Holston AAP. This effort supports the modernization initiative to expand annual production capacity of RDX at
Holston AAP from eight million pounds to fifteen million pounds.
579
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 12 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Combined Wash/Filter Facility, Construct Project Number: 5195097 Project Category:
End Item Supported Model: Research Development Explosives (RDX), High Melt Explosives (HMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 71.000 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 7.546 - - - -
Total Project Cost 78.546 - - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Feb 2020
Construction Complete: Mar 2023
Equipment Installation Complete: Dec 2022
Prove Out Begins: Jan 2023
Prove Out Complete: Aug 2023
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $78.546 million supports construction of a combined Wash and Filtration facility at Holston Army Ammunition Plant. This effort
supports the modernization initiative to expand annual production capacity of RDX at Holston AAP from eight million pounds to fifteen million pounds. The existing
Wash/Filtration capabilities at building E-6 and E-3 cannot support future RDX production requirements. The new facility will be designed to support a minimum annual
production of nine million pounds of washed crude RDX or 2.3 million pounds of High Melt Explosives (HMX). Effort also supports risk mitigation effort to develop a
conceptual design for an integrated nitration, filter and wash, recrystallization, and dewatering facility; this conceptual design supports flexibility assessment to produce
future energetics in the same production facilities.
580
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 13 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: RDX Wastewater Point Source Treatment Project Number: 5205098 Project Category:
End Item Supported Model: Research Development Explosives (RDX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 16.800 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 16.800 - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jul 2020
Construction Complete: Aug 2022
Equipment Installation Complete:
Prove Out Begins: Aug 2022
Prove Out Complete: Dec 2022
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $16.800 million supports expansion and modernization of the Research Development Explosives (RDX) Wastewater Point
Source Treatment facility at Holston Army Ammunition Plant. The Industrial Waste Water Treatment Facility (IWWTF) treats process wastewater from the production
of nitramine-based explosive compounds, acetic acid and acetic anhydride, nitric acid production, and insensitive munitions production. Effort includes reactivation and
modernization of clarifiers one and two, neutralization basin, and all associated infrastructure improvements. Additional treatment capacities are required to support the
modernization initiative to expand annual RDX production capacity from eight million pounds to fifteen million pounds.
581
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 14 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Natural Gas Fired Stream Plant Project Number: 5195099 Project Category:
End Item Supported Model: Research Development Explosives (RDX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 5.648 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 5.648 - - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Sep 2019 / Jan 2020
Construction Complete: Mar 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $5.648 million supports expansion of the Natural Gas Fired Steam Plant at Holston Army Ammunition Plant (AAP). Additional
capacities are required to support the modernization initiative to expand annual RDX production capacity from eight million pounds to fifteen million pounds. These
funds support two tasks to recoat and wrap two natural gas pipelines that were experiencing corrosion. Additionally, a new metering station will be installed to yield an
increased flow of natural gas and maintain production continuity of the steam plant. This project will allow Holston AAP to maintain compliance with federal and state
regulatory requirements, including the Prevention of Significant Deterioration (PSD) mandate and utilize Best Available Control Technologies (BACT).
582
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 15 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: WAARP Facility Train II, Construct Project Number: 5205100 Project Category:
End Item Supported Model: Research Development Explosives (RDX), High Melt Explosives (HMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 55.000 - - -
B. Equipment Cost - 10.000 - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 65.000 - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Sep 2020
Construction Complete: Sep 2022
Equipment Installation Complete: Sep 2022
Prove Out Begins: Oct 2022
Prove Out Complete: Jan 2023
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $65.000 million supports the construction of a second modernized facility to recover weak acetic acid for RDX/HMX production
at Holston Army Ammunition Plant. The existing weak acetic acid recovery (WAARP) facility, Building B-4, cannot meet RDX production requirements. Additional
capacities are required to support the modernization initiative to expand annual RDX production capacity from eight million pounds to fifteen million pounds. The new
right-sized facility addresses the increase in volume of dilute acetic acid, a byproduct of manufacturing explosives, as well as the requirement for denitrification and solids
separation concentration, the byproduct of acetic anhydride manufacturing.
583
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 16 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: WAARP Tank Farms, B-3, Construct Project Number: 5205101 Project Category:
End Item Supported Model: Research Development Explosives (RDX), High Melt Explosives (HMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 25.000 - - -
B. Equipment Cost - 5.000 - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 30.000 - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Sep 2020
Construction Complete: Sep 2022
Equipment Installation Complete: Sep 2022
Prove Out Begins: Oct 2022
Prove Out Complete: Jan 2023
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $30.000 million supports construction of the modernized Weak Acid Area Recovery Process (WAARP) Tank Farm at Holston Army
Ammunition Plant. The current tank farm was installed in the 1970's. Tank contents include nitric acid and Ammonium Nitrate Solution (ANSol) and waste acid from
explosives manufacturing. The storage capability is critical to maintaining explosives operations. This project will expand and replace the aging chemical storage tanks,
transfer equipment and containment dike at the B-3 tank farm. Additional capacities are required to support the modernization initiative to expand annual RDX production
capacity from eight million pounds to fifteen million pounds.
584
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 17 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: SNA Mod Improvements Project Number: 5205102 Project Category:
End Item Supported Model: Research Development Explosives (RDX), High Melt Explosives (HMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 8.800 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 8.800 - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jul 2020
Construction Complete: Jan 2023
Equipment Installation Complete:
Prove Out Begins: Jan 2023
Prove Out Complete: May 2023
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $8.800 million supports the modernization the strong nitric acid (SNA) tank farm at Holston Army Ammunition Plant (AAP). Holston
AAP will require an increase in rail traffic associated with receipt of SNA 503. The Acids area currently has two SNA tanks in service at the 320 tank farm. The lack of
properly engineered and installed dry air system to eliminate atmospheric air entering the head space of these SNA tanks has caused corrosion problems on the SNA
tanks. If a tank failed, it could cause a shortage of SNA. The SNA tanks also lack adequate storage capacity. The design effort will include installation of two additional
tanks, provide nitrogen blankets to reduce corrosion, dry air system for unloading, scrubber system, tank car unloading/loading station, truck pad with unloading station
and a balanced arm for overhead connections.
585
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 18 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Activate Building G-3 for RDX/NQ Recrystallization Construction Project Number: 5195104 Project Category:
End Item Supported Model: Research Develop Expl(RDX), Insensitive Mun Expl(IMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 74.756 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 74.756 - - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Dec 2018
Construction Complete: Mar 2021
Equipment Installation Complete:
Prove Out Begins: Mar 2021
Prove Out Complete: Oct 2021
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $74.756 million supports this construction project to reactivate and modernize Building G-3 at Holston Army Ammunition Plant
(AAP) to perform RDX/NQ Recrystallization and RDX formulation. This project will increase Holston AAP's capacity to produce RDX as well as continue to produce High
Bulk Density Nitroguanidine (NQ) from the current industrial stock of NQ. This effort supports the modernization initiative to expand annual production capacity of RDX at
Holston AAP from eight million pounds to fifteen million pounds.
586
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 19 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Ansol Filtration Project Number: 5205106 Project Category:
End Item Supported Model: Research Development Explosives (RDX), High Melt Explosives (HMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - 20.000 - - -
Total Project Cost - 20.000 - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Sep 2019
Initial/Final Project Award: Sep 2020
Construction Complete: Nov 2022
Equipment Installation Complete:
Prove Out Begins: Nov 2022
Prove Out Complete: Mar 2023
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $20.000 million supports this facilities and maintenance effort to improve filtration processes of Ammonium Nitrate Solution (ANSol)
at Holston Army Ammunition Plant (AAP). Effort will remove as much solids and explosive material as possible from the ANSol by-product at the Holston AAP. The
ANSol Filtration System will mitigate and eliminate the current use of deep well injection for disposal of the ANSol by-product. This effort supports the modernization
initiative to expand annual production capacity of Research Development Explosives (RDX) at Holston AAP from eight million pounds to fifteen million pounds.
587
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 20 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Area B Third Acid Train, Design/Construct Project Number:
5XX5110
Project Category:
End Item Supported Model: Research Development Explosives (RDX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 62.000 - 62.000
B. Equipment Cost - - 7.500 - 7.500
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 16.801 - 0.500 - 0.500
Total Project Cost 16.801 - 70.000 - 70.000
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Jan 2021
Initial/Final Project Award: Sep 2019 / Jun 2021
Construction Complete: Jan 2024
Equipment Installation Complete: Jan 2024
Prove Out Begins: Jan 2024
Prove Out Complete: Aug 2024
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $70.000 million supports construction of a third acid train facility at Holston Army Ammunition Plant (AAP). This
effort supports the modernization initiative to expand annual production capacity of RDX at Holston AAP from eight million pounds to fifteen million pounds. Holston
AAP requires expansion of the Acetic Acid and Acetic Anhydride production capacity which is utilized in the nitration of hexamine to crude for RDX and HMX. This
modernization project will design a third acetic acid train and an additional acetic anhydride train facility at Holston. This modernization effort will eliminate reliance on the
Area A process operations and improve safety as well as process reliability.
588
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 21 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: New Kettle Drying Facility Project Number: 5215116 Project Category:
End Item Supported Model: Research Development Explosives (RDX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 40.000 - 40.000
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - - 40.000 - 40.000
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Sep 2021
Initial/Final Project Award: Aug 2021
Construction Complete: Nov 2023
Equipment Installation Complete:
Prove Out Begins: Nov 2023
Prove Out Complete: May 2024
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $40.000 supports construction of a new kettle drying facility at Holston Army Ammunition Plant. The existing drying
facilities utilize 1940s processes and operate with degraded equipment, which have exceeded their useful life and created contamination risks in explosives products.
This project will design a fourth kettle drying facility at Building L-7 which will allow for higher drying capacity and permit shutdown and modernization of existing,
antiquated drying facilities. The new kettle drying facility is critical in the production of CXM-7 which is a premix for PBXN-107, bomb fill, as well as other explosives
products.
589
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 22 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Nitration Facility, Design/Construct Project Number:
5XX5151
Project Category:
End Item Supported Model: Research Development Explosives (RDX), High Melt Explosives (HMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 75.000 - 75.000
B. Equipment Cost - - 12.000 - 12.000
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 5.561 - 5.000 - 5.000
Total Project Cost 5.561 - 92.000 - 92.000
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Apr 2021
Initial/Final Project Award: Dec 2019 / Sep 2021
Construction Complete: Feb 2024
Equipment Installation Complete: Feb 2024
Prove Out Begins: Feb 2024
Prove Out Complete: Aug 2024
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $92.000 million supports construction of a nitration facility at Holston Army Ammunition Plant. The existing batch
nitration facility, Building D-5, cannot support future production requirements of RDX and HMX. The effort will construct a new nitration facility, upgrade supported
infrastructure and ensure utility tie-ins. This effort supports the modernization initiative to expand annual production capacity of RDX at Holston AAP from eight million
pounds to fifteen million pounds.
590
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 23 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Critical Spares Project Number: 5205154 Project Category:
End Item Supported Model: Research Develop Expl(RDX),High Melt Expl(HMX),Insensitive Mun Expl(IMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - 7.000 - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 7.000 - - -
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jun 2020
Construction Complete:
Equipment Installation Complete: Dec 2021
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $7.000 million supports procurement of critical spares for explosive production operations at Holston Army Ammunition Plant. This
project will include procurement of long lead equipment spares to prevent long-term production interruptions and will decrease production downtime and provide reliable
backup supply for the aging components and parts across the plant to ensure production continuity.
591
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 24 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: ANSol Tank Farms, (B-5, B-11), Construct Project Number:
5XX5168
Project Category:
End Item Supported Model: Research Development Explosives (RDX), High Melt Explosives (HMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 22.500 - 22.500
B. Equipment Cost - - 7.000 - 7.000
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 4.605 - 0.500 - 0.500
Total Project Cost 4.605 - 30.000 - 30.000
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Dec 2020
Initial/Final Project Award: Dec 2019 / May 2021
Construction Complete: Apr 2023
Equipment Installation Complete:
Prove Out Begins: Apr 2023
Prove Out Complete: Sep 2023
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $30.000 million supports replacement and construction of tanks B-5 and B-11 in the acid tank farms at Holston Army
Ammunition Plant (AAP). The tanks support the storage of Ammonium Nitrate (ANSol), a byproduct of the Holston AAP production operations. Existing storage capacity
is insufficient to support future RDX and HMX production requirements. The new Tank Farm will be compliant with all necessary RCRA (Resource Conservation and
Recovery Act) requirements for the maintenance and storage of hazardous materials.
592
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 25 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Building N-8, Repair/Upgrades Project Number:
5XX5176
Project Category:
End Item Supported Model: Research Development Explosives (RDX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 4.500 16.900 - 16.900
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 4.500 16.900 - 16.900
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: May 2020 / May 2021
Construction Complete: Apr 2023
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $16.900 million supports repairs and upgrades to Building N-8 at Holston Army Ammunition (AAP). Repairs are
required to fully restore Building N-8 which was damaged during a 2018 explosion. This effort also includes associated infrastructure upgrades to electrical, steam and
water lines. Effort is required to maintain explosives production continuity at Holston AAP.
593
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 26 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Barricade Modernization Upgrades Project Number: 5215177 Project Category:
End Item Supported Model: Research Develop Expl(RDX),High Melt Expl(HMX),Insensitive Mun Expl(IMX) Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 3.500 - 3.500
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - - 3.500 - 3.500
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: May 2021
Construction Complete: May 2023
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $3.500 million supports modernization upgrades to the barricade structures at Holston Army Ammunition Plant. The
existing structures were installed as early as the 1940s and have deteriorated and exceeded their useful life. The structures are required to provide explosives safety
arcs and protection of surrounding facilities and buildings. This effort will reinforce and upgrade the barricades and foundations as needed.
594
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 27 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: TATB Production Facility, Mod Upgrades Project Number: 5215178 Project Category:
End Item Supported Model: PBX-9502 and LX-17 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 2.000 - 2.000
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - - 2.000 - 2.000
Facility Name: Holston Army Ammunition Plant
Facility Location: Kingsport, Tennessee
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jun 2021
Construction Complete: Dec 2022
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $2.000 million supports modernization upgrades to the Trinitrobenzene (TATB) production facility at Holston Army
Ammunition Plant. TATB is utilized in PBXN-9602 and LX-17 munitions. The facility was reactivated in 2010; these upgrades will provide for modern, state-of-the-art
equipment and processes and allow an increase in annual production.
595
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 28 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Replace Main Sewage Project Number: 5203410 Project Category:
End Item Supported Model: Artillery, Mortars, Demolitions, Tank, 40mm Ammo and Missiles Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 8.790 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 8.790 - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Aug 2020
Construction Complete: Aug 2022
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $8.790 million supports replacement of the main sewage treatment system at Iowa Army Ammunition Plant. The existing treatment
facility was constructed in the 1940s and has exceeded its useful life. This effort will ensure the Plant's treatment facility achieves state and federal environmental
compliance. This effort will construct a right-sized treatment facility and integrate state-of-the-art technology to improve energy efficiency and reduce operational costs.
596
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 29 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Critical Bridge Repair Project Number: 5193536 Project Category:
End Item Supported Model: Artillery, Mortars, Demolitions, Tank, 40mm Ammo and Missiles Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 0.225 - - - -
Total Project Cost 0.225 - - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Sep 2019
Construction Complete: Mar 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $0.225 million supports replacement of bridge H-11 at Iowa Army Ammunition Plant. Bridge H-11 provides access to yard E
which is the primary yard in support of production. The bridge was installed in 1945 and experiences significant defects, including rust and corrosion on railings, an
unsupported post base, corroded and delaminated bearing plates. The new bridge shall comply with American Association of State Highway and Transportation Officials
(ASSHTO) and Iowa Department of Transportation standards.
597
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 30 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Central Fire Alarm Reporting System, Phase 2 Project Number: 5193692 Project Category:
End Item Supported Model: Artillery, Mortars, C4 Extrusion, 40mm Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 0.279 - - - -
Total Project Cost 0.279 - - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jun 2019
Construction Complete:
Equipment Installation Complete: Nov 2020
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $0.279 million supports second phase to modernize the central fire alarm reporting system at Iowa Army Ammunition Plant (AAP).
Effort will procure and install equipment for alerting personnel of a fire event or faulty conditions in thirty buildings. Project will ensure Iowa AAP maintains compliance
with applicable fire alarm and reporting system regulations.
598
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 31 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Roadway Mod Improvements (Roads A & C) Project Number: 5203745 Project Category:
End Item Supported Model: 40mm, Artillery, Mortar, Tank Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 6.300 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 6.300 - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Mar 2020
Construction Complete: Dec 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $6.300 million supports facilities and maintenance efforts to Roads A & C at Iowa Army Ammunition Plant (AAP). These roads have
deteriorated to a condition in which routine maintenance is no longer economically feasible. Effort will rehabilitate approximately 5 miles of roadways. The rehabilitation
of these roads will ensure safe travel of explosive laden trucks and maintain continuity of 40mm, artillery and mortar load, assemble and pack (LAP) operations at Iowa
AAP.
599
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 32 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Security Automation Project Number: 5193788 Project Category:
End Item Supported Model: Artillery, Mortars, Demolitions, Tank, 40mm Ammo and Missiles Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 0.072 - - - -
Total Project Cost 0.072 - - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Mar 2020
Initial/Final Project Award: Sep 2019
Construction Complete:
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $0.072 million supports evaluation of a new automated security system at Iowa Army Ammunition Plant. The existing security
program relies on stationary guard support for production line gates and roving security patrols. A new, modernized automated system will include security cameras,
proximity badge scanners, remote monitoring, and automatic gates. This effort will reduce the number of security personnel, reduce overhead costs, increase security
capability, and improve safety management program.
600
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 33 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Rail System Upgrades Project Number: 5193794 Project Category:
End Item Supported Model: 40mm, Artillery, Mortars Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 8.777 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 8.777 - - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Apr 2019 / Sep 2019
Construction Complete: Dec 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $8.777 million supports additional upgrades to rail tracks in storage yards on the eastern portion of Iowa Army Ammunition Plant. A
2014 rail inspection identified several critical deficiencies and deterioration of trackage and culverts. This facilities and maintenance effort will assure continued viability
of the installation rail system for the transport of raw production materials and finished production. Rail systems supports 40mm, as well as 60mm, 81mm, and 120mm
mortars production.
601
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 34 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: IAAAP Footprint Reduction - Long Range Precision Artillery
Production Facility
Project Number:
5XX5030
Project Category:
End Item Supported Model: Mortars, Artillery Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 105.000 - 105.000
B. Equipment Cost - - 25.000 - 25.000
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 11.219 - 5.600 - 5.600
Total Project Cost 11.219 - 135.600 - 135.600
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Oct 2020
Initial/Final Project Award: Sep 2019 / Jun 2021
Construction Complete: Jan 2023
Equipment Installation Complete: Jan 2024
Prove Out Begins: Feb 2024
Prove Out Complete: Jul 2024
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $135.600 million supports construction of an artillery production facility at Iowa Army Ammunition Plant. This effort
reduces footprint of artillery and mortar melt pour process line production operations. The existing production facilities provide low rate, labor-intensive batch production
operations with minimal process controls. The facility contains aging equipment and infrastructure and cannot meet production capacity requirements for load operations
of insensitive munitions. The new artillery production facility will achieve efficient manufacturing operations, improve quality control, and allow for production of next
generation artillery, while being capable of scaling capacity for both peace and war production requirements.
602
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 35 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Distributed Gas Boiler Systems Project Number: 5205033 Project Category:
End Item Supported Model: Artillery, Mortars, Demolitions, Tank, 40mm Ammo and Missiles Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 9.500 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 9.500 - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Apr 2020 / Aug 2022
Construction Complete:
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $9.500 million supports additional modernization upgrades to the distributed gas boiler systems at Iowa Army Ammunition Plant
(AAP). This phase will install right-sized capacity package boilers and utility building structures to service production lines 1, 4A, 4B, mechanical, roundhouse, and
laundry facilities at Iowa AAP. These boilers will enable the decommissioning of the coal-fired heating pant and will meet compliance with Maximum Achievable Control
Technology (MACT) environmental standards. Additionally, the de-centralized boiler systems will reduce energy and water requirements.
603
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 36 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Storage Yard Magazines Mod Upgrades Project Number: 5205034 Project Category:
End Item Supported Model: Artillery, Mortars, C4 Extrusion, Tank Ammunition, 40mm Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 3.186 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 3.186 - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jun 2020
Construction Complete: Jun 2022
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $3.186 million supports modernization upgrades to the storage yard magazines at Iowa Army Ammunition Plant. The existing
magazines were constructed in the 1940s. The magazines are deteriorating and routine maintenance is no longer economically viable. This effort will rehabilitate
storage magazines, extend the useful life and improve access to rail and trailers.
604
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 37 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Plant Wide Telecommunication Systems Upgrade Project Number:
5XX5042
Project Category:
End Item Supported Model: Artillery, Mortars, Demolitions, Tank, 40mm Ammo and Missiles Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 0.248 4.000 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 0.248 4.000 - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Aug 2019 / May 2020
Construction Complete: Nov 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $4.000 million supports telecommunication upgrades at Iowa Army Ammunition Plant. The current telephone system was installed
over forty years ago and experiences age deterioration and communication failures. The system supports production, fire and emergency communication requirements.
This project will replace the aging telephone cables and associated equipment, and it will install emergency power generator with automatic transfer switching capability.
605
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 38 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Centralized Solid Waste Processing Project Number:
5XX5119
Project Category:
End Item Supported Model: Artillery, Mortars, Demolitions, Tank, 40mm Ammo and Missiles Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 4.075 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 0.265 - - - -
Total Project Cost 0.265 4.075 - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Jul 2020
Initial/Final Project Award: Jan 2019 / Jun 2020
Construction Complete: May 2022
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $4.075 million supports modernization of the centralized solid waste processing operations at Iowa Army Ammunition Plant (AAP).
The Iowa AAP existing recycling and disposal operations are spread across several areas of the Plant. Due to aging and deteriorated conditions, the Plant has received
several environmental violations in the last three years. The new, modernized processing center will increase waste diversion rates, reduce operations costs and
eliminate risk of environmental violations from existing facilities.
606
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 39 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: 40MM High Velocity Grenade Defuze & Refuze Project Number: 5215121 Project Category:
End Item Supported Model: 40mm Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 1.125 - 1.125
B. Equipment Cost - - 0.635 - 0.635
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - - 1.760 - 1.760
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: May 2021
Initial/Final Project Award: Dec 2020
Construction Complete: Aug 2021
Equipment Installation Complete: Sep 2021
Prove Out Begins: Oct 2021
Prove Out Complete: Feb 2022
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $1.760 million supports modernization upgrades to defuze and refuze 40mm high velocity grenades at Iowa Army
Ammunition Plant. This effort will allow the Army to upgrade legacy M549 fuzes to a more modern M549A1 PD fuze. Effort will also avoid costly demilitarization
expenses.
607
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 40 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Automate M112 Bagging Operations Project Number: 5205122 Project Category:
End Item Supported Model: M112 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - 1.710 - - -
Total Project Cost - 1.710 - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Aug 2020
Construction Complete: Dec 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $1.710 million supports development and installation of automated bagging operations of M112 at Iowa Army Ammunition Plant.
Effort will install an alternate bag for M112 demolition block production and install automated equipment for packaging the C4 pellet into the new bag. The existing
process is labor intensive and lengthy. The new process will eliminate rejects and reduce packaging costs.
608
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 41 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Power Factor Capacitors Project Number: 5195123 Project Category:
End Item Supported Model: Artillery, Mortars, C4 Extrusion, Tank Ammunition, 40mm Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 0.097 - - - -
Total Project Cost 0.097 - - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: May 2019 / Jan 2020
Construction Complete: May 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $0.097 million supports installation of power factor capacitors at Iowa Army Ammunition Plant. Effort will install a power factor bank
and capacitors at various locations throughout the plant to reduce electrical demand and extend the equipment useful life. Effort will reduce production overhead costs.
609
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 42 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Design & Construct New Metrology Lab Project Number: 5215125 Project Category:
End Item Supported Model: Artillery, Mine Clearing Line Charge (MICLIC), Tank, 40MM Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 3.610 - 3.610
B. Equipment Cost - - 1.250 - 1.250
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - 0.540 - 0.540
Total Project Cost - - 5.400 - 5.400
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Aug 2021
Initial/Final Project Award: May 2021
Construction Complete: Sep 2022
Equipment Installation Complete: Sep 2022
Prove Out Begins: Oct 2022
Prove Out Complete: Mar 2023
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $5.400 million supports design and construction of a facility housing a new metrology and plastics material lab at
Iowa Army Ammunition Plant. The existing metrology lab was constructed in early 1960's for gage and measurement analyses to support production operations. Smaller
precision-manufactured parts require tighter tolerances and increased reliability. The new facility will reduce inspection cycle time, improved throughput and analyze
large amounts of dimensional data to reduce production costs. The new facility will be approximately 5,800 square feet and will also contain new tool and die operations.
This effort also includes associated infrastructure support upgrades. This is a new start.
610
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 43 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: HVAC Upgrades, Line 1 Project Number: 5195215 Project Category:
End Item Supported Model: 40MM, M112 and MICLIC Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 0.346 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 0.346 - - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jun 2019 / Sep 2019
Construction Complete: Feb 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $0.346 support upgrades to the heating, ventilation, and air conditioning (HVAC) system in Line 1 at Iowa Army Ammunition Plant.
The existing system was installed in 1968. The system failed in October 2018 and is currently inoperable. Repair efforts are no longer viable due to parts obsolescence.
This project will replace and upgrade the entire HVAC system and related infrastructure support requirements.
611
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 44 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Improve 40mm Grenade & Spitback Pressing Project Number: 5205304 Project Category:
End Item Supported Model: 40mm Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - 4.800 - - -
Total Project Cost - 4.800 - - -
Facility Name: Iowa Army Ammunition Plant
Facility Location: Middletown, Iowa
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Apr 2020
Construction Complete: Nov 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $4.800 million supports modernization improvements and relocation of pressing operations at Iowa Army Ammunition Plant. During
a recent safety site plan review, the existing facilities that house the spitback pressing process lack sufficient production load limit requirements. This facilities and
maintenance effort will acquire and install new production presses, increase efficiencies and improve safety.
612
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 45 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Small Caliber Modernization, Next Generation Squad Weapon
Ammunition facility
Project Number:
5XX3356
Project Category:
End Item Supported Model: .50 Cal (all types except SLAP-T), 5.56mm, 7.62mm, 6.8mm Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 13.436 - 7.500 - 7.500
B. Equipment Cost - - 25.000 - 25.000
C. Equipment Installation Cost - - 3.500 - 3.500
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost 3.600 6.001 4.000 - 4.000
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 9.472 33.999 - - -
Total Project Cost 26.508 40.000 40.000 - 40.000
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Dec 2021
Initial/Final Project Award: Dec 2017 / Jan 2021
Construction Complete: Sep 2024
Equipment Installation Complete: Sep 2024
Prove Out Begins: Oct 2024
Prove Out Complete: Sep 2025
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $40.000 million supports modernization improvements in small caliber ammunition manufacturing at Lake City Army Ammunition
Plant (AAP). Project includes sixty-five percent design efforts to support the Next Generation Squad Weapon (NGSW) Ammunition production facility at Lake City AAP.
Joint Program Executive Office (JPEO) Armaments and Ammunition is the agency lead for the development of a new squad weapon ammunition round to increase
soldier lethality. Lake City AAP was identified as the production site for the NGSW round due to its existing ammunition production support infrastructure and its ability
to retain highly qualified, expert small caliber ammunition manufacturing personnel. The project also establishes a Prototype Energetic Center (PEC) at Lake City AAP
to conduct manufacturing studies and testing to strengthen the new ammunition round effectiveness. The project objective is to meet full rate production of the NSGW
round by FY 2025.
FY 2021 Base procurement dollars in the amount of $40.000 million supports modernization, purchase and installation of equipment for the NGSW Ammunition facility
at Lake City AAP. The facility will be capable of producing three new, 6.8mm NGSW ammunition rounds that will provide munitions overmatch for the joint warfighter.
Effort includes facility construction, infrastructure improvements, and equipment procurement, as well as engineering and project management support from the Corps of
Engineers.
613
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 46 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Bldg 45 Fire Sprinkler Lines Project Number: 5193432 Project Category:
End Item Supported Model: 20mm, 5.56mm, 7.62mm, Cal .50 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 0.411 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 0.411 - - - -
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Feb 2019
Construction Complete: Mar 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $0.411 million supports modernization upgrades to fire sprinkler lines for Building 45 at Lake City Army Ammunition Plant. Building
45 supports outdoor range testing of small caliber ammunition. The existing fire suppression system lacks an adequate main water supply line. This project will ensure
Building 45 maintains National Fire Protection Association fire protection codes for water pressure and volume and prevents production interruptions.
614
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 47 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Primer Assembly Wing, Building 35, HVAC (Construct) Project Number: 5213459 Project Category:
End Item Supported Model: 20mm, 5.56mm, 7.62mm, Cal .50 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 1.100 - 1.100
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - - 1.100 - 1.100
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Mar 2020
Initial/Final Project Award: Feb 2021
Construction Complete: Aug 2022
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $1.100 million supports facilities and modernization upgrades to the heating, ventilation and air conditioning (HVAC)
throughout the primer assembly wing in Building 35 at Lake City Army Ammunition Plant. The existing HVAC system was installed in the early 1970's and operates with
antiquated pneumatic controls and compressors utilized phased-out refrigerant. The system lacks proper filtration and it has far exceeded its life expectancy. Proper
temperature and conditioned air is important in producing consistent, high quality primers for 5.56mm, 7.62mm, and .50 cal, as well and helping to maintain employee
health and alertness while handling explosives. This effort will also install modular air handler with filtration, reheat, humidification, and monitoring and alarming tie-ins to
the plant-wide Metasys Building Management Systems.
615
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 48 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Covered Walkways in Explosives Area Project Number: 5193619 Project Category:
End Item Supported Model: 20mm, 5.56mm, 7.62mm, Cal .50 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 4.104 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 4.104 - - - -
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Mar 2019
Construction Complete: Mar 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $4.104 million support installation of covered walkways in explosives area at Lake City Army Ammunition Plant. The project will
provide covered walkways between all explosive area manufacturing buildings in order to prevent employee exposure to inclement weather while transporting explosives.
The current manufacturing processes and equipment require substantial product movement across areas and buildings. This project will improve the quality of work
environment for personnel and reduce risk of weather impact on explosive materials.
616
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 49 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: HVAC Modifications, Loading And Exhaust (Construct) Project Number: 5213652 Project Category:
End Item Supported Model: .50 Cal, 20mm, 7.62mm Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 22.340 - 22.340
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - - 22.340 - 22.340
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Mar 2019
Initial/Final Project Award: May 2021
Construction Complete: May 2022
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $22.340 million support installation of HVAC supply and exhaust systems in the charging wing of Building 1 and
Building 3 at Lake City Army Ammunition Plant. While upgrades to the HVAC systems in the production areas were completed in 2018, the existing HVAC systems in
these wings are inefficient and have exceeded their life expectancy. This effort will provide reliable, efficient systems by providing temperature and humidity control for
quality manufacturing of explosives. It will also provide for a safer environment in energetic areas.
617
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 50 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Conceptual Design, Building 15 Boiler Plant Project Number: 5193718 Project Category:
End Item Supported Model: 20mm, 5.56mm, 7.62mm, Cal .50 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 0.525 - - - -
Total Project Cost 0.525 - - - -
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: Apr 2020
Initial/Final Project Award: Apr 2019
Construction Complete:
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $0.525 million supports the conceptual design of a new centralized steam plan to replace the aging Building 15 steam plant at
Lake City Army Ammunition Plant (AAP). This will reduce the energy footprint at Lake City AAP, increase efficiencies, maintain compliance with National Fire Protection
Association safety standards, and support production of small caliber ammunition.
618
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 51 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: IWTP Lagoon Liners & Filter Press Project Number: 5213792 Project Category:
End Item Supported Model: 20mm, 5.56mm, 7.62mm, Cal .50 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 14.000 - 14.000
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - - 14.000 - 14.000
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: May 2021
Construction Complete: Nov 2023
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $14.000 million support replacement of the industrial waste water treatment plant (IWTP) lagoon liners at Lake
City Army Ammunition Plant. The liners prevent groundwater contamination from the IWTP. The existing liners were installed in the 1988 and have been repaired
multiple times. The lagoons will be dewatered, cleaned, and the liners replaced in an alternating phased construction. Replacement is required to ensure environmental
compliance.
619
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 52 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Bldg 8 Indoor Firing Range, HVAC I&C (Design) Project Number: 5193796 Project Category:
End Item Supported Model: 20mm, 5.56mm, 7.62mm, Cal .50 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 1.681 - - - -
Total Project Cost 1.681 - - - -
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete: May 2020
Initial/Final Project Award: Apr 2019
Construction Complete:
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $1.681 million supports design effort to upgrade the instruments and controls of the heating, ventilation and air conditioning
system in Building 8 at Lake City Army Ammunition Plant. Building 8 contains the indoor firing range. The HVAC system was installed in the early 1970s. The system
has exceeded its useful life and does not comply with modern firing range design standards. The building also experiences contamination due to failing equipment,
increasing risk of personnel health hazards. This project will include design of modular air handler with filtration, preheat, chilled glycol cooling, reheat, humidification,
ductwork and ventilation.
620
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 53 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Electrical Poles Mod Upgrades Project Number: 5193937 Project Category:
End Item Supported Model: 20mm, 5.56mm, 7.62mm, Cal .50 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 2.488 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 2.488 - - - -
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Mar 2019
Construction Complete: Mar 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $2.488 million supports modernization upgrades and replacement of deteriorated electrical poles at Lake City Army Ammunition
Plant. A 2015 study conducted by the US Army Corps of Engineers identified a list of approximately 188 wooden utility poles for replacement. These poles have now
exceeded their useful life. The poles are required to maintain production capabilities for small caliber ammunition.
621
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 54 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Bldgs 7, 12B, 93 Roof Replacement Project Number: 5195007 Project Category:
End Item Supported Model: 20mm, 5.56mm, 7.62mm, Cal .50 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 2.258 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 2.258 - - - -
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: May 2019
Construction Complete: May 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the $2.258 million supports the modernization upgrades and replacement of roofs on Buildings 7, 12B (Industrial Waste Treatment Plant) and 93
(production maintenance operations) at Lake City Army Ammunition Plant. The existing roofs are at the end of their service life and experience frequent leaks. Several
leaks are in close proximity to electrical infrastructure, posing a safety risk to personnel.
622
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 55 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Utility Systems Protection Project Number: 5215025 Project Category:
End Item Supported Model: 20mm, 5.56mm, 7.62mm, Cal .50 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - 0.700 - 0.700
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - - 0.700 - 0.700
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: May 2021
Construction Complete: Mar 2023
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $0.700 million supports modernization upgrades to the manufacturing facility utility systems at Lake City Army
Ammunition Plant. This effort will protect and secure existing utilities (compressed air, natural gas, water, and electrical) from interruptions or damage to structures.
623
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 56 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: B50 Fire Pump Replacement Project Number: 5195138 Project Category:
End Item Supported Model: 20mm, 5.56mm, 7.62mm, Cal .50 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 2.866 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 2.866 - - - -
Facility Name: Lake City Army Ammunition Plant
Facility Location: Independence, Missouri
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: May 2019
Construction Complete: May 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $2.866 million supports the fire pump replacement in Building 50 at Lake City Army Ammunition Plant. Effort replaces two deficient
fire pumps and their respective diesel engines in Building 50 as well as supporting structures such as pump valves and defective piping sections. Diesel engines?
batteries, fuel tanks, and fuel piping will be removed, and a new diesel powered back-up generator will be installed.
624
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 57 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Construct New Nitrocellulose (NC) Facility Project Number: 5192736 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 2.184 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 2.184 - - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Aug 2019
Construction Complete: Nov 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $2.184 million supports the effort to continue the modernization and construction of a new, right-sized facility to produce high quality
Nitrocellulose (NC) at Radford Army Ammunition Plant. The current NC facility has exceeded its useful life and experienced as many as 70 failures in 12 months. The
new facility efficiently address safety, environmental and production requirements. This phase includes design and construction of the deep foundations required for the
new NC facility and construction of NC production train # 2.
625
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 58 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Modernize Nitroglycerin (NG-2) Facility Project Number: 5193449 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions and MK90 Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 8.553 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 8.553 - - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Mar 2019 / Oct 2019
Construction Complete: Dec 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $8.553 million supports additional phase of critical repairs and upgrades to the existing Nitroglycerin manufacturing facility (NG-2)
area at Radford Army Ammunition Plant (AAP). Effort will ensure the facility is operational and does not impact solventless production requirement for MK90 deliveries.
The existing facility, process and infrastructure is deteriorating and poses a production continuity risk and safety hazard to personnel. NG is manufactured at Radford
AAP for use in solvent and solvent-less multi-base propellants including the MK90 grains.
626
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 59 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Upgrade Water System, Fire Protection Project Number: 5203559 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 9.472 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 9.472 - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: May 2020
Construction Complete: Dec 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $9.472 million supports modernization upgrades to the fire protection, water system at Radford Army Ammunition Plant (AAP).
This effort will replace the existing deluge valves and Primac fire suppression system with a modern, effective fire protection system. The new system will also eliminate
the explosively actuated Primac. Effort will maintain production continuity of propellants at Radford AAP. The new system will be a rapid response deluge system,
engineered turnkey package consisting of all required flame detectors, electronic controls and high-speed deluge valves designed specifically for fire suppression and
deflagration encountered in the energetic process industry. The new system will meet the National Fire Codes and Army Regulations for fire protection.
627
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 60 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Barricade Replacement, Ph 1 Project Number: 5203567 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 9.400 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 9.400 - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jul 2020
Construction Complete: Dec 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $9.400 million supports replacement of barricades at Radford Army Ammunition Plant (AAP). This project will support the
demolition and replacement of wooden barricades identified to support production at Radford AAP. Project will properly dispose of the wood, metal, fill dirt, and obsolete
electrical components from each barricade demolished. Install foundations as needed and rebuild wooden barricades to current Corp of Engineers specifications.
628
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 61 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Upgrade Facility Change Houses Project Number: 5193613 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 5.014 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 5.014 - - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Sep 2019
Construction Complete: Jun 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $5.014 million supports upgrades to facility changes houses at Radford Army Ammunition. Change houses are an integral part of
employees quality of life at work. To help promote a quality work environment, restrooms, latrines and change houses should be kept in a sanitary and safe condition.
This project will renovate and upgrade three change houses near the new Nitrocellulose (NC) and Nitroglycerin (NG) areas. Effort also includes associated infrastructure
improvements including electrical, lighting, and water systems, and upgrades to the sewer system.
629
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 62 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Lightning Protection, Production Areas, Ph 3 Project Number: 5203672 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 2.899 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 2.899 - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jul 2020
Construction Complete: Dec 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $2.899 million supports upgrade and replacement of lightning protection system on approximately twenty-five production buildings
at Radford Army Ammunition Plant (AAP). The upgrades will cover production buildings and storage magazines in areas of the plant that lack lightning protection
systems or do not meet current standards. Buildings without lightning protection are susceptible to detonation and destruction due to lightning strikes. Project will allow
Radford AAP to achieve Army and national compliance standards, including NFPA-780, DA PAM 385-64 and UL96, UL96A compliant and certifiable condition.
630
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 63 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Combined EWI-CWP Facility, Construction Project Number: 5193723 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 103.340 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost 8.900 - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 2.000 - - - -
Total Project Cost 114.240 - - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Aug 2019 / Jul 2021
Construction Complete: Sep 2023
Equipment Installation Complete: Sep 2023
Prove Out Begins: Oct 2023
Prove Out Complete: Aug 2024
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $114.240 million supports construction of a combined energetic waste incinerator (EWI) and contaminated waste processor (CWP)
at Radford Army Ammunition Plant (AAP). Effort will allow a centralized, air-pollution controlled facility to handle all energetic waste and contaminated waste generated
at Radford AAP. The existing EWI facility has exceeded its useful life. Radford AAP is the principal domestic source of propellants for small, medium and large caliber
ammunition. The new facility is critical in maintaining production operations and maintaining compliance with federal and state regulations.
631
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 64 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Water Intake Pump Upgrade (Building 407) Project Number: 5193741 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 17.789 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 17.789 - - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jul 2019
Construction Complete: Aug 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $17.789 million supports upgrades to four intake pumps in Building 407 and the water distribution system, other process equipment
and infrastructure at Radford Army Ammunition Plant (AAP). These upgrades provide a viable backup and continuous source of water for fire suppression, process
water, drinking water and steam which greatly impact operations at Radford AAP. Radford AAP operates within a footprint of 4,000 acres which required modernized
pumps and distribution lines for production and fire suppression to ensure production continuity.
632
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 65 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Workplace Safety Upgrades, Ph 1 Project Number: 5203753 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 18.990 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 18.990 - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Sep 2020
Construction Complete: Dec 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $18.990 million support modernization upgrades to improve safety measures and reduce risk of injury to personnel at Radford Army
Ammunition Plant (AAP). This project will address major deficiencies in several production areas across numerous Radford AAP operations that will provide for a safer
manufacturing environment for the entire plant. Efforts include replacement or repair of aging and deteriorated equipment as well as process enhancement measures to
reduce safety risk.
633
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 66 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Structural Repairs Project Number: 5195088 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost 1.341 - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost 1.341 - - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Sep 2019
Construction Complete: Jul 2020
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $1.341 million supports structural repair requirements within various production buildings at Radford Army Ammunition Plant (AAP).
This modernization initiative seeks to improve the structural integrity of active facilities at Radford AAP. These facilities were constructed during the 1940s and have
exceeded their expected life. Structural deficiencies are risks to personnel safety and continuity of Radford AAP's mission of propellant production.
634
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 67 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: NC Solvent Slurry Transfer Line Project Number: 5205140 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 5.000 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 5.000 - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Aug 2020
Construction Complete: Jun 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $5.000 million supports the design and installation of a solvent slurry transfer line at Radford Army Ammunition Plant. This effort
will connect the new nitrocellulose (NC) facility to the solvent propellant manufacturing facility. The new line will receive and process the water-wet NC from the new NC
facility to the Wringer House building. Effort will support the processing and production of eight million pounds per year of solvent base propellant. Effort will improve
personnel safety, improve environmental controls and maintain production continuity of NC.
635
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 68 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Solventless/Rocket Area, Prod Operations Project Number: 5205141 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 4.459 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 4.459 - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Dec 2019
Construction Complete: Apr 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $4.459 million supports modernization efforts to sustain production operations of solventless propellant at Radford Army
Ammunition Plant. Effort will stabilize the solventless areas, rocket and roll powder, to maintain production continuity. This effort includes replacement of critical
equipment and identification assessment of corrective maintenance actions.
636
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 69 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Solvent Propellant Facility Sustainment, Ph 1 Project Number: 5205145 Project Category:
End Item Supported Model: Propellants for Large, Medium, and Small Cal Munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 4.934 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 4.934 - - -
Facility Name: Radford Army Ammunition Plant
Facility Location: Radford, Virginia
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jun 2020
Construction Complete: Jun 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $4.934 million supports modernization and sustainment of the solvent propellant facility at Radford Army Ammunition Plant.
The facility was constructed during the 1940s and has operated beyond its useful life. This effort will replace critical production equipment and infrastructure and
provide assessment of future corrective actions. Effort is required to ensure production continuity of solvent propellants until a new, modernized facility is designed and
constructed.
637
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 70 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: 155MM XM Flexline Mod Project Number: 5205179 Project Category:
End Item Supported Model: 155MM munitions Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - 8.100 - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs - - - - -
Total Project Cost - 8.100 - - -
Facility Name: Scranton Army Ammunition Plant
Facility Location: Scranton, Pennsylvania
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Jun 2020
Construction Complete: Dec 2021
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $8.100 million supports modernization upgrades to the 155MM XM flexline at Scranton Army Ammunition Plant. Upgrades are
required to support future production requirements of the 155MM munitions family. The existing line has not been modernized in over ten years. These upgrades will
increase production capacity, implement energy reduction measures and reduce operational costs.
638
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 71 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Planning & Design in Support of Provision of Industrial Facilities Project Number:
5XX0000
Project Category:
End Item Supported Model: Multiple Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 10.433 105.097 65.624 - 65.624
Total Project Cost 10.433 105.097 65.624 - 65.624
Facility Name: Various Army Ammunition Plants
Facility Location: Various Army Ammunition Plants
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award:
Construction Complete:
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $65.624 million supports various preliminary and final design efforts at Holston, Iowa, Lake City, and Radford Army
Ammunition Plants (AAPs). Design efforts include, but are not limited to, at Lake City AAP, enhancement of small arms ammunition production operations, to include a
new indoor range, and the design of a new automated, green primer facility and design of a indoor ballistic range, as well as design of a new contaminated waste plant.
Funding also includes design efforts to upgrade and modernize the water intake process at Holston AAP.
639
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 72 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Cyber Critical Infrastructure Risk Management (CIRM) Resiliency Project Number:
5XX5169
Project Category:
End Item Supported Model: Multiple Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 1.186 8.814 - - -
Total Project Cost 1.186 8.814 - - -
Facility Name: Various Army Ammunition Plants
Facility Location: Various Army Ammunition Plants
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Dec 2019 / Aug 2020
Construction Complete:
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $8.814 million supports modernization upgrades to support Cyber Critical Infrastructure Risk Management (CIRM) Resiliency at
various Army Ammunition Plants (AAP), including Holston and Radford AAP. Modernization effort will replace and upgrade existing industrial operations information
technology and operational technology systems to ensure a cyber-secure environment. These systems include industrial control systems, Supervisory Control and Data
Acquisition (SCADA) systems, distributed control systems, Programmable Logic Controllers (PLC), as well as standard IT systems.
640
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 73 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Replace Test Instrumentation in Production Acceptance Testing
(Ammunition)
Project Number: 5195060 Project Category:
End Item Supported Model: Initial Production Acceptance & Product Improvements for Ammunition Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 1.458 - - - -
Total Project Cost 1.458 - - - -
Facility Name: Yuma Proving Ground / Aberdeen Test Center
Facility Location: Yuma, Arizona / Aberdeen, Maryland
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award:
Construction Complete:
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
Procurement dollars in the amount of $1.458 million continues to support test mission activities at Aberdeen Test Center (ATC) and Yuma Test Center (YTC).
Supports the procurement of ammunition/weapons components including gun mounts, gun tubes, breech assemblies, and other main weapon system components.
These components are required to support proof and acceptance testing at ATC and Yuma Test Center YTC. Without these components, the Army will be unable to
conduct the testing required to accept ammunition end items into its inventory and to mitigate operational risk due to ammunition shortfalls across the Army.
At ATC, continues replacement and procurement for Weapon and Weapon Components which have experienced wear and tear during repetitive testing of production
ammunition items. Typical purchases include: rifle/carbine/machine gun barrels, receivers, and parts; large caliber barrels; small and medium caliber Mann-type test
barrels, mortar barrels and bipod/baseplates. Timely replacement of worn or unserviceable weapons/components will permit test execution without delays for acquisition
of supporting equipment.
At YTC, procures Ammo Components to continue support Production Acceptance Test (PAT) of artillery and mortar ammunition components at YTC throughout the year.
Also procures replacement parts for large and small caliber direct fire weapon systems for production based support, which will improve weapon reliability and reduce
potential testing downtime if sudden repairs are needed.
This project increases test efficiencies and decreases costs and risks to Army Program Managers.
641
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 74 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Maintenance of Inactive Facilities Project Number:
5XX4073
Project Category:
End Item Supported Model: Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 1.780 6.461 5.195 - 5.195
Total Project Cost 1.780 6.461 5.195 - 5.195
Facility Name: Maintenance of Inactive Facilities
Facility Location: Various AAPs
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Dec 2020 / Apr 2021
Construction Complete:
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount $5.195 million supports the care and maintenance of laid-away equipment and facilities at active and inactive
ammunition installations.
642
UNCLASSIFIED
LI 0572EP1000 - Industrial Facilities
UNCLASSIFIED
Army Page 75 of 75 P-1 Line #33
Exhibit P-25, Production Support and Industrial Facilities Cost Analysis: PB 2021 Army
Date: February 2020
Appropriation / Budget Activity / Budget Sub Activity:
2034A / 02 / 10
P-1 Line Item Number / Title:
0572EP1000 / Industrial Facilities
Project Title: Layaway Of Industrial Facilities Project Number:
5XX8000
Project Category:
End Item Supported Model: Annual Capacity Before / After (1-8-5): /
Cost Elements
($ in Millions)
FY 2019 FY 2020
FY 2021
Base
FY 2021
OCO
FY 2021
Total
A. Construction Cost - - - - -
B. Equipment Cost - - - - -
C. Equipment Installation Cost - - - - -
D. Contractor Support Cost - - - - -
E. Corps of Engineers Support Cost - - - - -
F. Other In-House Support Cost - - - - -
G. Total Facility Project Cost - - - - -
H. Other Costs 18.002 11.524 10.105 - 10.105
Total Project Cost 18.002 11.524 10.105 - 10.105
Facility Name: Layaway Of Industrial Facilities
Facility Location: Various AAPs
Facility Type (GOGO, GOCO, COCO): GOCO
Principal Milestones Month & Year
Concept Design Complete:
Final Design Complete:
Initial/Final Project Award: Nov 2020 / May 2021
Construction Complete:
Equipment Installation Complete:
Prove Out Begins:
Prove Out Complete:
Related Projects
Project
Number Title FY & Appn
Value
($ M)
Facing Start Date
Compl
Date
Narrative Explanation:
FY 2021 Base procurement dollars in the amount of $10.105 million supports the protection and preservation of industrial facilities at active and inactive Army ammunition
installations and equipment that are no longer required for current production but must be retained for future peacetime or emergency production needs. Funds support
the decontamination and demolition of excess production equipment and facilities buildings at Radford and Milan Army Ammunition Plant and Pine Bluff Arsenal.
643
